Maintenance and Repair
Many ESPRAT technicians are multi-disciplined with internationally recognized qualifications in maintenance activities such as:
- Welding – fillet welds, flange welds, plug welds, slot welds, seam welds, surfacing welds, and backing welds
- Cutting & Burning – Often used in repairs and demolition of plant and systems
- Electrical – Installations, repairs and maintenace of electrical equipment in Hazardous areas
- Insulation – Removal, fabrication and reinstatement
- Concrete Repairs – Localized concrete repairs and resin injection
- Cleaning – UHP and conventional cleaning of plant and equipment
- Piping repairs and installation
- Rigging and lifting
An innovative commercial and industrial blasting technology. This dry, low dust process requires minimal containment, reduces downtime and offers a wide range of surface profiles. Reusable Sponge media contain differect sizes and grades of abrasive (or none) for use on surfaces ranging from the toughest to the most sensitive. This system offers fast, dry, clean, safe and flexible industrial surface preparation at a total job cost ofteb than traditional grit (garnet) blasting.
Abrasive grit blasting is a surface treatment process widely used in a variety of different industries wih many diverse purposes. Abrasive blasting is the process by which an abrasive media is accelerated through a blasting nozzle by means of compressed air. The abrasive used varies based on the surface treatment required. Common abrasives used include:
- Steel shot
- Steel grit
- Glass bead
- Crushed glass
- Silicon carbide
- Walnut shell
- Corn cob
- Baking soda
- Ceramic grit
- Copper slag
Media selection is a crucial decision in the engineering of abrasive blasting processes. The different media types have different hardness, shape, and density and each is available in a wide range of paritcle sizes to give the desired surface profile finish prior to paint application.
UHP – Hydro Blasting
Uses for Ultra-High Pressure water blasting include, tank cleaning, hull cleaning, marine growth removal, concrete preparation, concrete removal, paint removal, rust removal, offshore maintenace, gypsum removal, grease removal, decontamination and simply returning surfaces to bright metal.
Drill Pipe Cleaning
ESPRAT carries a range of mobile cleaning equipment dedicated to tubular goods. We are able to carry out both wet and dry cleaning. Our diesel powered mobile UHP machines can be transported anywhere so are ideal for even the remotest locations. Our unique dry cleaning machines, which have been designed in-house eliminate the environmental concerns associated with wet blasting and achieve a finish that has only ever been associated with fixed cleaning machines, having the ability to return surfaces to bare metal. All drill pipe cleaning machinery is operated by our trained and competent personnel. Our team will advise on the benefits of each method of preparation in relation to the specific work scopes.
Conventional & Airless Spray Coating – ESPRAT employs specialist painters with many years of experience to deliver a quality coating system every time.
Engineering Maintenance Support
Reliability-centered maintenance (RCM) is a process to ensure that systems continue to do what their users require in their present operating context. It is generally used to achieve improvements in fields such as the establishment of safe minimum levels of maintenance. ESPRAT can facilitate successful implementation of RCM, leading to increased cost effectiveness, reliability, machine uptime, and a greater understanding of the level of risk that the organization is managing.